Insights

Insights

Pipe-Spool production in detail

Stay up-to-date with the latest developments, innovations, and trends in pipe spool fabrication construction. Discover valuable information and news to help you stay ahead of the curve. Whether it’s technical advancements, project reports, or market insights – we share our expertise and experiences with you.

SPECIAL SOFTWARE

Written by: Mr. Giovanni Teolis Make simple what simple isn’t. A simplicity that immediately becomes the indispensable prerogative of increasing efficiency. This is the spirit that has always driven companies that produce software for industrial plants and machines. A constantly evolving sector that moves within an increasingly automated production system in which the IT aspect cannot be a negligible item. Software are increasingly the variables that can make the difference, details that can no longer

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How to turn a pipe shop into a ’smart shop‘

What are the biggest challenges pipeshop managers currently face? The most common answers are likely to include at least one of the following: a shortage of skilled labour; high per-unit fabrication costs; out-dated or obsolete equipment (in some cases barely functional, because the OEM can no longer provide spare parts or there is nobody in the company who is able to operate/maintain it); and increasingly strict quality control and environmental regulations. Similarly, if you asked

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Automation in Pipe-Spool Fabrication

Pipe-spools are the backbone of many industrial projects, from oil rigs to carrier vessels to refineries. And yet a lot of pipe-shops are still operated using methods and mentalities from the past. • Pipes and material are commonly moved by crane, forklift or trolley – the results are long idle times at the machines while they wait for material • Work orders and drawings are printed out as hardcopies and passed from machine to machine

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Smart Pipe-Shop Automation Solutions

Pipes and piping systems are the backbone of our modern society, and there are few places where this becomes more apparent than in the oil and gas industry. Besides the thousands of miles of pipelines worldwide that bring the crude oil, natural gas, or other products from one place to the other, pipes are also crucial components of oil rigs, the tankers, the refineries, and a wide variety of other installations. Because just like a

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Interview: Georg Schulze-Duerr, CEO, 3R solutions

“What drives me to excel is the fact that we establish lasting personal relationships with our customers and partners. Many of them have become close friends, and of course when you work for a friend you want to make sure that he is happy with what you are doing.” What does your company specialise in and why is it the best at what it does? 3R solutions specialises in planning automated pipe-spool fabrication shops, with

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Smart Fabrication: Bridging the Gap Between Engineering and Workshop

Pipe-spool fabrication is an essential process in numerous industries, including petrochemicals, power generation, and shipbuilding. Traditionally, the process relies heavily on manual inputs and human skills. However, as technology evolves, the method of fabricating pipe spools has advanced to incorporate smarter, automated solutions. This is where the concept of smart fabrication comes into play, bridging the gap between engineering designs and workshop execution. What is Smart Fabrication? At its core, smart fabrication refers to the

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Software and Logistics in Automation

One of the greatest challenges that fabrication shops all over the world, and across all industries, are facing, is a lack of skilled workers, especially welders. While demand is constantly increasing, the available pool of workers continues to shrink, as older workers retire, without enough new workers picking up the trade to replace them. In order to face this challenge, the idea of automation comes easy. Instead of being dependent on a shrinking work force,

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The Crucial Role of Traceability in Optimizing Pipe-Shop Operations for Oil & Gas Businesses

The world of oil and gas operations is dynamic and complex. Therefore it is of utmost importance for any executive to establish and maintain high levels of efficiency, in order to ensure that every aspect of their business is operating seamlessly and profitably. One crucial aspect that often goes overlooked is the traceability of pipe-shop operations, as well as the materials used therein. While other, more prominent yard operations are given a lot of attention,

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Focusing on Automation through the Aid of Software Framework

“We look at what could be the actual requirements of the customer and select the machines on that basis… We have software that takes the drawings from the 3D model, splits them into individual spools, and does the planning” 3R solutions GmbH has decades of experience in the piping industry. The company specialises in pipe-shops for pipe spool production, with a focus on automation through the aid of its software framework that is customised for

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Automation Done Right – Do’s and Don’ts

One of the key components of any oil and gas project are pipes. Whether it is a refinery, a tanker, an offshore rig, or simply a cross-country pipe-line, it is impossible to complete without extensive piping systems. Considering both the ubiquity of pipes as well as the growing scarcity of skilled welders, it is quite reasonable to look into ways to automate their fabrication, in order to reduce both operating expenses and man-power needs. However,

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